Manitowoc QF0800 Dokumentacja

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Podsumowanie treści

Strona 1 - Handbook

Technician’s HandbookThis manual is updated as new information and models are released. Visit our website for the latest manual. www.manitowocfsg.comA

Strona 2

10 Part Number 80-1230-9 6/08NOTE: Model numbers ending in 3 indicate a 3-phase unit. Example: RFC12853* Traditional Remotes - condenser is outside, c

Strona 3 - Procedural Notices

100 Part Number 80-1230-9 6/08Step 5 Remove all water from the evaporator and water reservoir. Start an ice making cycle by moving the toggle switch

Strona 4 - ! Warning

Part Number 80-1230-9 6/08 101Removal of Parts for Cleaning or Sanitizing QC0700/QF0800/QF2200/QF23001. Turn off the water supply to the ice machine a

Strona 5 - Table of Contents

102 Part Number 80-1230-9 6/08Water Level Probe Removal1. Place the toggle switch in the OFF position, turn off the water supply and disconnect electr

Strona 6 - 6 Part Number 80-1230-9 6/08

Part Number 80-1230-9 6/08 103Water Reservoir Cover Removal1. Place the toggle switch in the OFF position, turn off the water supply and disconnect el

Strona 7 - Part Number 80-1230-9 6/08 7

104 Part Number 80-1230-9 6/08Water Reservoir Cover RemovalQF2200/QF23001. Place the toggle switch in the OFF position, turn off the water supply and

Strona 8 - 8 Part Number 80-1230-9 6/08

Part Number 80-1230-9 6/08 105Float Valve Removal1. Place the toggle switch in the OFF position, turn off the water supply and disconnect electrical p

Strona 9 - General Information

106 Part Number 80-1230-9 6/08Water Reservoir Removal1. Place the toggle switch in the OFF position and turn off the water supply to the ice machine a

Strona 10 - S N 0658 A

Part Number 80-1230-9 6/08 107Ice Chute Removal (QF0800/QC0700)1. Follow steps to remove float reservoir.2. The ice chute and ice chute grommet will b

Strona 11 - Important

108 Part Number 80-1230-9 6/08QF2200/QF23001. Place the toggle switch in the OFF position, turn off the water supply and disconnect electrical power t

Strona 12 - 12 Part Number 80-1230-9 6/08

Part Number 80-1230-9 6/08 109Water Dump ValveThe water dump valve normally does not require removal for cleaning. To determine if removal is necessar

Strona 13 - Part Number 80-1230-9 6/08 13

Part Number 80-1230-9 6/08 11MODEL/SERIAL NUMBER LOCATIONThese numbers are required when requesting information from your local Manitowoc Distributor,

Strona 14 - Twelve months from the

110 Part Number 80-1230-9 6/08Dump Valve DisassemblyMOUNTING BRACKETNYLON WASHERSPRINGPLUNGERDIAPHRAMVALVE BODYCOIL

Strona 15 - Part Number 80-1230-9 6/08 15

Part Number 80-1230-9 6/08 111Removing the Front PanelsThe ice machine can be cleaned with the doors in place. If complete removal is desired:1. Disco

Strona 16 - 16 Part Number 80-1230-9 6/08

112 Part Number 80-1230-9 6/08REMOVAL FROM SERVICE/WINTERIZATIONGENERALSpecial precautions must be taken if the ice machine is to be removed from serv

Strona 17 - Part Number 80-1230-9 6/08 17

Part Number 80-1230-9 6/08 113WATER-COOLED ICE MACHINES1. Perform steps 1-6 under “Self-Contained Air-Cooled Ice Machines.”2. Disconnect the incoming

Strona 18 - 18 Part Number 80-1230-9 6/08

114 Part Number 80-1230-9 6/08This Page Intentionally Left Blank

Strona 19 - Installation

Part Number 80-1230-9 6/08 115OperationS MODEL NUGGET/FLAKE MACHINESIce Making Sequence of OperationPRIOR TO STARTUPWhen the toggle switch is placed i

Strona 20 - SN12/SN20

116 Part Number 80-1230-9 6/08AUTOMATIC SHUTOFFWhen the ice damper is held open by ice, the gearmotor, compressor and condenser fan de-energize. The f

Strona 21 - BTU/Hour

Part Number 80-1230-9 6/08 117Control Board FeaturesFLUSH CYCLEAfter the ice machine has completed 50 hours of run time a flush sequence will start. T

Strona 22

118 Part Number 80-1230-9 6/08ENERGIZED PARTSS Model Nugget/Flake MachinesSequenceContactorCoilDumpValveGearMotorIce Damper DurationInitial Start-Up T

Strona 23 - Part Number 80-1230-9 6/08 23

Part Number 80-1230-9 6/08 119Q MODEL FLAKE/CHIPLET MACHINESIce Making Sequence of OperationPRIOR TO START-UPWhen the toggle switch is placed in the “

Strona 24

12 Part Number 80-1230-9 6/08Commercial Warranty CoverageGENERALThe following Warranty outline is provided for your convenience. For a detailed explan

Strona 25

120 Part Number 80-1230-9 6/08AUTOMATIC SHUT-OFF3A. Ice Run OutIce will build up in the bin until it contacts the bin level probe. After ice contacts

Strona 26

Part Number 80-1230-9 6/08 121When the toggle switch is placed in the ICE position, the following must occur prior to starting an ice making cycle.A.T

Strona 27

122 Part Number 80-1230-9 6/08QF2200Ice Making Sequence of OperationPRIOR TO START-UPWhen the toggle switch is placed in the “ice” position the follow

Strona 28 - 28 Part Number 80-1230-9 6/08

Part Number 80-1230-9 6/08 123Remote Condensing Unit3. FreezeWhen the refrigerant pressure is high enough, the low-pressure control closes. Closing th

Strona 29 - Part Number 80-1230-9 6/08 29

124 Part Number 80-1230-9 6/08Flush Sequence in the “ICE” PositionAfter the ice machine has run for 100 hours the ice machine will stop making ice and

Strona 30 - Traditional Remote Units Only

Part Number 80-1230-9 6/08 125Energized PartsQF2200SequenceControl Relays SensorsDuration1234Water Level ProbeBinLevel ProbeTemperatureSensorGearMotor

Strona 31

126 Part Number 80-1230-9 6/083B. Drain EvaporatorOff On Off OffNot Sensing Water LevelSensing Ice ContactNot Sensing for TemperatureNot Sensing for G

Strona 32 - 32 Part Number 80-1230-9 6/08

Part Number 80-1230-9 6/08 127When the toggle switch is placed in the ICE position, the following must occur prior to starting an ice making cycle.A.T

Strona 33 - Component Identification

128 Part Number 80-1230-9 6/08QF2300Ice Making Sequence of OperationPRIOR TO START-UPWhen the toggle switch is placed in the “ice” position the follow

Strona 34 - Remote & QuietQube Models

Part Number 80-1230-9 6/08 129AUTOMATIC SHUT-OFF3A. Ice Run OutIce will build up in the bin until it contacts the bin level probe. After ice contacts

Strona 35 - QF800/QC700

Part Number 80-1230-9 6/08 134. Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscella

Strona 36 - 36 Part Number 80-1230-9 6/08

130 Part Number 80-1230-9 6/08Energized PartsQF2300SequenceControl Relays SensorsDuration1234Water Level ProbeBinLevel ProbeGearMotorSpeedLiquid Line

Strona 37 - Maintenance

Part Number 80-1230-9 6/08 1313B. Drain EvaporatorOffOn(90 Sec.)Off OffNot Sensing Water LevelSensing Ice ContactNot Sensing for Gear Motor Speed90 Se

Strona 38 - 38 Part Number 80-1230-9 6/08

132 Part Number 80-1230-9 6/08When the toggle switch is placed in the ICE position, the following must occur prior to starting an ice making cycle.A.T

Strona 39 - Part Number 80-1230-9 6/08 39

Part Number 80-1230-9 6/08 133TroubleshootingDiagnosing An Ice Machine That Will Not RunFLOWCHARTThe following sequence describes the normal start up

Strona 40 - 40 Part Number 80-1230-9 6/08

134 Part Number 80-1230-9 6/08Power Supplied toIce Machine?Reset Control Board,Disconnect AndReconnect Line VoltagePlug In Ice Machine,Reset BreakerN

Strona 41 - Part Number 80-1230-9 6/08 41

Part Number 80-1230-9 6/08 135Power AtTerminals#90 & #39?Refer To High Pressure CutoutSpecifications.NOFlake/Nugget ControlBoard Light Energized?N

Strona 42 - 42 Part Number 80-1230-9 6/08

136 Part Number 80-1230-9 6/08Damper DoorClosed?Float Switch LightOn?Reservoir Full OfWater?NOYESNOYESNORestore Water SupplyRefer To FloatSwitch Diagn

Strona 43 - Part Number 80-1230-9 6/08 43

Part Number 80-1230-9 6/08 137HES #1 LightEnergized?Toggle Switch Functions?(If The Toggle Switch Energizes AndDe-Energizes The BLue Light, TheToggle

Strona 44

138 Part Number 80-1230-9 6/085 Minute DelayExpired?Wait For Delay To Expire,Then Refer To SafeGuardsYESYESNoGearmotorOrCompresor Energizes?NoRefer to

Strona 45 - Part Number 80-1230-9 6/08 45

Part Number 80-1230-9 6/08 139Diagnosing An Ice Machine That Will Not RunQF0400/QC0700/QF0800/QF2200/QF2300QF2200/QF2300 - If the gearmotor is energiz

Strona 46 - 46 Part Number 80-1230-9 6/08

14 Part Number 80-1230-9 6/08RESIDENTIAL ICE MACHINE LIMITED WARRANTYWHAT DOES THIS LIMITED WARRANTY COVER?Subject to the exclusions and limitations b

Strona 47

140 Part Number 80-1230-9 6/08Diagnosing A Condensing Unit That Will Not Run RFC0985/RFC1285/RFC2085/RFC2385If the ice machine water pump is not energ

Strona 48

Part Number 80-1230-9 6/08 141OPERATIONAL PROBLEM CHECKLISTQF0400/QC0700/QF0800/QF2200/QF2300Problem Possible Cause To CorrectIce machine does not ope

Strona 49 - Part Number 80-1230-9 6/08 49

142 Part Number 80-1230-9 6/08Ice machine stops, and can be restarted by moving the toggle switch to OFF and back to ICE.The SafeGuard feature is stop

Strona 50

Part Number 80-1230-9 6/08 143Low ice capacity. Water float valve filter screen is dirty. Remove and clean the filter screen.Incoming water supply is

Strona 51

144 Part Number 80-1230-9 6/08No Ice ProductionThe ice damper did not open and close at least once every 90 seconds in the freeze cycle.OPERATIONDurin

Strona 52 - 52 Part Number 80-1230-9 6/08

Part Number 80-1230-9 6/08 1455. If the ice damper fails to open/close at least once in the initial 8 minute period, the control board will initiate a

Strona 53 - Part Number 80-1230-9 6/08 53

146 Part Number 80-1230-9 6/08WATER SYSTEM CHECKLISTA water-related problem could cause the same symptom as a refrigeration system component malfuncti

Strona 54 - 54 Part Number 80-1230-9 6/08

Part Number 80-1230-9 6/08 147SAFEGUARD FEATUREThe ice machine will stop when conditions arise that would cause major component failure. The ice machi

Strona 55 - 5. Lift out ice damper

148 Part Number 80-1230-9 6/08Q Model Flake/Chiplet SafeGuards•No Water• Gear Motor Speed is Incorrect• QF0400/QC0700/QF0800 Only - Discharge line tem

Strona 56 - 56 Part Number 80-1230-9 6/08

Part Number 80-1230-9 6/08 149RESET PROCEDURE1. Move the ICE/OFF/CLEAN toggle switch to OFF.A. If a safeguard feature has stopped the ice machine, it

Strona 57 - Part Number 80-1230-9 6/08 57

Part Number 80-1230-9 6/08 15WHAT ARE MANITOWOC ICE’S OBLIGATIONS UNDER THIS LIMITED WARRANTY?If a defect arises and Manitowoc receives a valid warran

Strona 58 - 58 Part Number 80-1230-9 6/08

150 Part Number 80-1230-9 6/08SafeGuard ModesNO WATERDuring the Freeze cycle if the water level probe opens or remains open for more than90 continuous

Strona 59

Part Number 80-1230-9 6/08 151No Water ChecklistPossible Problem List Corrective Action ListNo water Restore water supply.Quick disconnect removed fro

Strona 60 - 60 Part Number 80-1230-9 6/08

152 Part Number 80-1230-9 6/08GEAR MOTOR SPEEDAnytime the motor speed sensor detects the motor speed (RPM) is below the minimum range for3 continuous

Strona 61 - Part Number 80-1230-9 6/08 61

Part Number 80-1230-9 6/08 153Gear Motor Speed ChecklistPossible Problem List Corrective Action ListLow water pressure Verify water pressure is betwee

Strona 62 - 7. Remove side panels

154 Part Number 80-1230-9 6/08TEMPERATURE IS TOO HIGH OR LOWQF0400/QC0700/QF0800The temperature sensor (thermistor) is mounted on the compressor disch

Strona 63 - B. Lift to remove cover

Part Number 80-1230-9 6/08 155Discharge line temperature normal:The ice machine continues to make ice.Discharge line temperature below 155°F after30 m

Strona 64 - 9. Lift out ice damper

156 Part Number 80-1230-9 6/08Temperature Sensor ChecklistQF0400/QC0700/QF0800Possible Problem List Corrective Action ListThermistor is not properly i

Strona 65 - Part Number 80-1230-9 6/08 65

Part Number 80-1230-9 6/08 157Temperature Is Too High or LowQF2200 OnlyThe temperature sensor (thermistor) is mounted on the liquid line. The temperat

Strona 66 - 66 Part Number 80-1230-9 6/08

158 Part Number 80-1230-9 6/08If the liquid line temperature drops below 30°F for 3 continuous minutes during 7 consecutive cycles the ice machine wil

Strona 67 - Part Number 80-1230-9 6/08 67

Part Number 80-1230-9 6/08 159Before Beginning ServiceIce machines may experience operational problems only during certain times of the day or night.

Strona 68 - 68 Part Number 80-1230-9 6/08

16 Part Number 80-1230-9 6/08WHAT IS NOT COVERED? This limited warranty does not cover, and you are solely responsible for the costs of: (1) periodic

Strona 69 - Part Number 80-1230-9 6/08 69

160 Part Number 80-1230-9 6/08Ice Production/Quality CheckQUALITY CHECKIce quality will vary with ambient and water temperatures, and is measured by t

Strona 70 - 70 Part Number 80-1230-9 6/08

Part Number 80-1230-9 6/08 161ICE PRODUCTION CHECK1. Run the ice machine a minimum of 10 minutes to allow the system to stabilize.2. Catch the ice in

Strona 71 - Part Number 80-1230-9 6/08 71

162 Part Number 80-1230-9 6/08Installation/Visual Inspection ChecklistPossible Problem List Corrective Action ListFilter and/or condenser is dirty.Cle

Strona 72 - 18. Remove ice deflector

Part Number 80-1230-9 6/08 163Analyzing Discharge Pressure1. Determine the ice machine operating conditions:• Air temperature entering condenser• Air

Strona 73 - Part Number 80-1230-9 6/08 73

164 Part Number 80-1230-9 6/08Discharge Pressure Low ChecklistNOTE: Do not limit your diagnosis to only the items listed in the checklists.Problem Cau

Strona 74 - 74 Part Number 80-1230-9 6/08

Part Number 80-1230-9 6/08 165Analyzing Suction PressureNOTE: Analyze discharge pressure before analyzing suction pressure.High or low discharge press

Strona 75 - Part Number 80-1230-9 6/08 75

166 Part Number 80-1230-9 6/08Suction Pressure Low ChecklistProblem CauseImproper installationRefer to “Installation/Visual Inspection Checklist.”Disc

Strona 76 - 76 Part Number 80-1230-9 6/08

Part Number 80-1230-9 6/08 167Component Check ProceduresMAIN FUSEFUNCTIONThe control board fuse stops ice machine operation if electrical components f

Strona 77

168 Part Number 80-1230-9 6/08FLOAT SWITCHFUNCTIONThe float switch prevents the ice machine from running when the water level is below the control set

Strona 78 - QF0400 2 oz. (60 ml)

Part Number 80-1230-9 6/08 169WATER FLOAT VALVEQF0400/QC0700/QF0800/QF2200/QF2300FUNCTIONThe float valve maintains correct water level during the Free

Strona 79 - Part Number 80-1230-9 6/08 79

Part Number 80-1230-9 6/08 17IN NO EVENT SHALL MANITOWOC OR ANY OF ITS AFFILIATES BE LIABLE TO THE CONSUMER OR ANY OTHER PERSON FOR ANY INCIDENTAL, CO

Strona 80 - 80 Part Number 80-1230-9 6/08

170 Part Number 80-1230-9 6/08WATER LEVEL CHECKQF0400/QC0700/QF0800/QF2200/QF2300The float valve maintains the correct water level. The water level mu

Strona 81 - Part Number 80-1230-9 6/08 81

Part Number 80-1230-9 6/08 171BIN LEVEL PROBE DIAGNOSTICSQF0400/QC0700/QF0800/QF2200/QF2300FUNCTIONThe bin level probe shuts off the ice machine after

Strona 82

172 Part Number 80-1230-9 6/082. Disconnect bin level probe from control board and check continuity (ohms) from the female connector to the bin level

Strona 83 - Part Number 80-1230-9 6/08 83

Part Number 80-1230-9 6/08 1733. Remove bin level probe from ice chute and clean with Manitowoc Ice Machine Cleaner and Sanitizer. Rinse well with fre

Strona 84

174 Part Number 80-1230-9 6/08Bin Level Probe Closed or ShortedThe ice machine will not start and the Bin Level light is energized continuously.1. Ver

Strona 85

Part Number 80-1230-9 6/08 175WATER LEVEL PROBESQF0400/QC0700/QF0800/QF2200/QF2300FUNCTIONThe water level probe protects the compressor if water is no

Strona 86 - 86 Part Number 80-1230-9 6/08

176 Part Number 80-1230-9 6/08Water Level Probe Closed or Shorted(Ice machine will continue to run.)If the ice machine runs out of water with the wate

Strona 87 - Part Number 80-1230-9 6/08 87

Part Number 80-1230-9 6/08 1774. Disconnect water level probe from control board.Install jumper from control board “water level” terminal to ground.5.

Strona 88 - 88 Part Number 80-1230-9 6/08

178 Part Number 80-1230-9 6/08Water Level Probe Closed or Shorted1. Disconnect the water level probe from the control board.2. Move the toggle switch

Strona 89 - Part Number 80-1230-9 6/08 89

Part Number 80-1230-9 6/08 179ICE DAMPER AND HALL EFFECT SWITCHESDamper DoorFUNCTIONOpens and closes as ice passes from the ice chute to the bin. A me

Strona 90 - 90 Part Number 80-1230-9 6/08

18 Part Number 80-1230-9 6/08This Page Intentionally Left Blank

Strona 91 - Part Number 80-1230-9 6/08 91

180 Part Number 80-1230-9 6/08Hall Effect Switch DiagnosticsAll diagnostics must be performed with the ice damper installed and in the closed position

Strona 92

Part Number 80-1230-9 6/08 181SWITCH FAILS CLOSEDHES#11. Reset line voltage to the ice machine2. Wait 5 minutes for delay to expire.3. HES#1 light de-

Strona 93

182 Part Number 80-1230-9 6/08ICE/OFF/CLEAN TOGGLE SWITCHS MODELSFUNCTIONThe switch is used to place the ice machine in ICE, OFF or CLEAN mode of oper

Strona 94 - 94 Part Number 80-1230-9 6/08

Part Number 80-1230-9 6/08 183QF0400/QC0700/QF0800/QF2200/QF2300FUNCTIONThe switch is used to place the ice machine in ICE, OFF or CLEAN mode of opera

Strona 95 - Part Number 80-1230-9 6/08 95

184 Part Number 80-1230-9 6/08HIGH PRESSURE CONTROLFUNCTIONThe high pressure control stops the ice machine if subjected to excessive high-side pressur

Strona 96

Part Number 80-1230-9 6/08 185SN012/SN020 ONLYSelector SwitchFUNCTIONSelects product dispensed. Ice, Water or Ice and Water.CHECK1. Inspect the select

Strona 97

186 Part Number 80-1230-9 6/08Dispense SwitchFUNCTIONSupplies power to the product selector switch when activation lever is depressed.CHECK1. Inspect

Strona 98 - 98 Part Number 80-1230-9 6/08

Part Number 80-1230-9 6/08 187Touchless SensorFUNCTIONSupplies power to the product selector switch when container activates sensor.CHECKContainer mus

Strona 99 - Part Number 80-1230-9 6/08 99

188 Part Number 80-1230-9 6/08MOTOR SPEED SENSORQF0400/QC0700/QF0800/QF2200/QF2300FUNCTIONThe motor speed sensor verifies that the gearbox motor is ro

Strona 100

Part Number 80-1230-9 6/08 189To verify coupling/auger RPM (revolutions per minute):1. Verify line voltage is within 10% of ice machine nameplate rati

Strona 101

Part Number 80-1230-9 6/08 19InstallationLOCATION OF ICE MACHINEThe location selected for the ice machine must meet the following criteria. If any of

Strona 102 - WATER LEVEL

190 Part Number 80-1230-9 6/08TEMPERATURE SENSORQF0400/QC0700/QF0800/QF2200/QF2300FUNCTIONThe temperature sensor provides input to the control board.

Strona 103

Part Number 80-1230-9 6/08 1913. With the ice machine running, verify that the temperature of the refrigeration line (step 2) corresponds to the therm

Strona 104

192 Part Number 80-1230-9 6/08COMPRESSOR ELECTRICAL DIAGNOSTICSThe compressor does not start or will trip repeatedly on overload.Check Resistance (Ohm

Strona 105 - FLOAT VALVE

Part Number 80-1230-9 6/08 193CHECK MOTOR WINDINGS TO GROUNDCheck continuity between all three terminals and the compressor shell or copper refrigerat

Strona 106 - Water Reservoir Removal

194 Part Number 80-1230-9 6/08DIAGNOSING START COMPONENTSIf the compressor attempts to start, or hums and trips the overload protector, check the star

Strona 107

Part Number 80-1230-9 6/08 195Harvest Pressure Regulating (HPR) System Remotes OnlyGENERALThe harvest pressure regulating (H.P.R.) system includes:• H

Strona 108

196 Part Number 80-1230-9 6/08• Harvest pressure regulating valve (H.P.R. valve). This is a pressure regulating valve which modulates open and closed,

Strona 109

Part Number 80-1230-9 6/08 197HPR DIAGNOSTICSSteps 1 through 4 can be quickly verified without attaching a manifold gauge set or thermometer.All quest

Strona 110 - Dump Valve Disassembly

198 Part Number 80-1230-9 6/085. Discharge line temperature is greater than 150°F (66°C) [S850/S1000 Air/Water Only - 140°F (60°C)] at the end of the

Strona 111 - Door Removal

Part Number 80-1230-9 6/08 199Head Pressure Control ValveManitowoc remote systems require head pressure control valves with special settings. Replace

Strona 113

20 Part Number 80-1230-9 6/08ICE MACHINE CLEARANCE REQUIREMENTS* Water-Cooled and Remotes Only - There is no minimum clearance required. This value i

Strona 114

200 Part Number 80-1230-9 6/085. Using the information gathered, refer to the chart below.NOTE: A head pressure control valve that will not bypass, wi

Strona 115 - Operation

Part Number 80-1230-9 6/08 201FAN CYCLE CONTROL VS. HEAD PRESSURE CONTROL VALVEA fan cycle control cannot be used in place of a head pressure control

Strona 116

202 Part Number 80-1230-9 6/08Fan Cycle Control(Self-Contained Air-Cooled Models Only)FUNCTIONCycles the fan motor on and off to maintain proper opera

Strona 117

Part Number 80-1230-9 6/08 203High Pressure Cutout (HPCO) ControlFUNCTIONStops the ice machine if subjected to excessive high-side pressure.The HPCO c

Strona 118 - ENERGIZED PARTS

204 Part Number 80-1230-9 6/086. Set ICE/OFF/CLEAN switch to ICE.7. No water or air flowing through the condenser will cause the HPCO control to open

Strona 119

Part Number 80-1230-9 6/08 205LOW PRESSURE CUT-OUT CONTROL (LPCO)RFC2085 (QF2200) ONLYFUNCTIONEnergizes and de-energizes the contactor coil when sucti

Strona 120

206 Part Number 80-1230-9 6/08HEADMASTER CONTROL VALVERemote Condensers, Remote Condensing Units & SF900A/SN950A/SF1200A/SN1250A/SF2000A/SN2050AFU

Strona 121

Part Number 80-1230-9 6/08 2073. Determine the temperature of the liquid line entering the receiver by feeling it. This line is normally warm; “body t

Strona 122

208 Part Number 80-1230-9 6/08EQUALIZATION VALVE QF2300 ONLYGENERALThe equalization valve is an electrically operated valve that closes when energized

Strona 123

Part Number 80-1230-9 6/08 209WATER REGULATING VALVE(WATER-COOLED MODELS ONLY)GENERALThe water regulating valve maintains the freeze cycle discharge p

Strona 124

Part Number 80-1230-9 6/08 21ICE MACHINE HEAT OF REJECTIONIce machines, like other refrigeration equipment, reject heat through the condenser. It is h

Strona 125 - Energized Parts

210 Part Number 80-1230-9 6/08ELECTRONIC BIN THERMOSTAT CONTROLThe temperature control opens the bin switch (or toggle switch) circuit when ice contac

Strona 126 - Energized Parts (Continued)

Part Number 80-1230-9 6/08 211Inside of Bin Thermostat ControlP4 JUMPERThe P4 jumper labeled Jump 1 is used to set the control for heating or cooling

Strona 127

212 Part Number 80-1230-9 6/08Setting Control Setpoint ValueTo view and adjust setpoint, follow these steps:1. Press MENU until the display flashes SP

Strona 128

Part Number 80-1230-9 6/08 213Check ProcedureIf the control system does not function properly, verify that the control is wired and set up properly. I

Strona 129

214 Part Number 80-1230-9 6/08NOTE: Perform Steps 1 and 2 before performing this step.A. Disconnect the load from the output relay terminals.B. Reconn

Strona 130

Part Number 80-1230-9 6/08 215REFRIGERANT RECOVERY/EVACUATIONNormal Self-Contained Model ProceduresDo not purge refrigerant to the atmosphere. Capture

Strona 131

216 Part Number 80-1230-9 6/08Recovery/Evacuation Procedures1. Place the toggle switch in the OFF position.2. Install manifold gauges, scale, and reco

Strona 132

Part Number 80-1230-9 6/08 217Charging Procedures1. Be sure the toggle switch is in the OFF position.2. Close the vacuum pump valve and the low side m

Strona 133 - Troubleshooting

218 Part Number 80-1230-9 6/087. Close the high side on the manifold gauge set. Add any remaining vapor charge through the suction access valve (if ne

Strona 134 - Ice Machine Will Not Run

Part Number 80-1230-9 6/08 219Remote Air-Cooled ModelsDo not purge refrigerant to the atmosphere. Capture refrigerant using recovery equipment. Follow

Strona 135 - Replace HES #2

22 Part Number 80-1230-9 6/08LOCATION OF TRADITIONAL REMOTE UNITS AND REMOTE CONDENSING UNITSThe location selected for the Remote Units must meet the

Strona 136 - Machine Will Start

220 Part Number 80-1230-9 6/08Recovery/Evacuation1. Place the toggle switch in the OFF position and disconnect all power to the ice machine and conden

Strona 137

Part Number 80-1230-9 6/08 221Remote Model Charging Procedures1. Be sure the toggle switch is in the OFF position.2. Close the vacuum pump valve and t

Strona 138

222 Part Number 80-1230-9 6/08SYSTEM CONTAMINATION CLEAN-UPGeneralThis section describes the basic requirements for restoring contaminated systems to

Strona 139

Part Number 80-1230-9 6/08 223Contamination Cleanup ChartSymptoms/FindingsRequired Cleanup ProcedureNo symptoms or suspicion of contaminationNormal ev

Strona 140

224 Part Number 80-1230-9 6/08Cleanup ProcedureMILD SYSTEM CONTAMINATION1. Replace any failed components.2. If the compressor is good, change the oil.

Strona 141 - OPERATIONAL PROBLEM CHECKLIST

Part Number 80-1230-9 6/08 225SEVERE SYSTEM CONTAMINATION1. Remove the refrigerant charge.2. Remove the compressor.3. Disassemble the harvest solenoid

Strona 142

226 Part Number 80-1230-9 6/0810. Follow the normal evacuation procedure, except replace the evacuation step with the following:A. Pull vacuum to 1000

Strona 143

Part Number 80-1230-9 6/08 227Replacing Pressure Controls Without Removing Refrigerant ChargeThis procedure reduces repair time and cost. Use it when

Strona 144

228 Part Number 80-1230-9 6/08SV1406FIG. A – PINCHING OFF TUBINGFIG. B – RE-ROUNDING TUBINGUSING PINCH-OFF TOOL

Strona 145

Part Number 80-1230-9 6/08 229GEAR BOX REMOVALQF0400The evaporator and motor / gearbox are separate assemblies. Warranty procedures require replacemen

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Part Number 80-1230-9 6/08 23ELECTRICAL SERVICEGeneralVoltageThe maximum allowable voltage variation is ± 10% of the rated voltage on the ice machine

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230 Part Number 80-1230-9 6/088693

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Part Number 80-1230-9 6/08 231GEAR BOX REMOVALQC0700/QF0800The evaporator and motor / gearbox are separate assemblies. Warranty procedures require rep

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232 Part Number 80-1230-9 6/083678

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Part Number 80-1230-9 6/08 233GEAR BOX REMOVALQF2200/QF2300The evaporator and motor / gearbox are separate assemblies. Warranty procedures require rep

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234 Part Number 80-1230-9 6/083768

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Part Number 80-1230-9 6/08 235Evaporator Re-Build KitsAn Evaporator Re-Build Kit is now available for out of warranty Flake and Chiplet Ice Machine ev

Strona 153 - Gear Motor Speed Checklist

236 Part Number 80-1230-9 6/08CONTENTS OF THE RE-BUILD KIT:Identified parts shown in drawing are included in the re-build kit.Key StockEvaporator To p

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Part Number 80-1230-9 6/08 237EVAPORATOR DISASSEMBLY1. Remove spline hub and key stock. Sand shaft smooth where setscrew contacted shaft.2. Remove eva

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238 Part Number 80-1230-9 6/08CLEANING EVAPORATOR AFTER DISASSEMBLYInspect auger and check for damage to the following areas:• Top bearing seat• Top s

Strona 156 - QF0400/QC0700/QF0800

Part Number 80-1230-9 6/08 239EVAPORATOR REASSEMBLYNOTE: Upper bearing has dust seal. Bottom bearing does not have dust seal. Bearing seating tool and

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24 Part Number 80-1230-9 6/08Circuit AmpacityThe minimum circuit ampacity is used to help select the wire size of the electrical supply. (Minimum circ

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240 Part Number 80-1230-9 6/08EVAPORATOR REMOVALQF0400The evaporator and motor / gearbox are separate assemblies. Warranty procedures require replacem

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Part Number 80-1230-9 6/08 2414

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242 Part Number 80-1230-9 6/08EVAPORATOR REMOVALQC0700/QF0800The evaporator and motor / gearbox are separate assemblies. Warranty procedures require r

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Part Number 80-1230-9 6/08 2434

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244 Part Number 80-1230-9 6/08EVAPORATOR REMOVALQF2200/QF2300The evaporator and motor / gearbox are separate assemblies. Warranty procedures require r

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Part Number 80-1230-9 6/08 2454

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246 Part Number 80-1230-9 6/08This Page Intentionally Left Blank

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Part Number 80-1230-9 6/08 247Component SpecificationsMAIN FUSEThe main fuse is 250 Volt, 10 amp.BIN SWITCHThe bin switch is a magnetically operated r

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248 Part Number 80-1230-9 6/08GEARMOTOR RPMSFILTER-DRIERSThe filter-driers used on Manitowoc ice machines are manufactured to Manitowoc specifications

Strona 167 - Component Check Procedures

Part Number 80-1230-9 6/08 249SUCTION LINE FILTERRemote condensing units have a suction line filter to trap particles introduced during field installa

Strona 168 - Open Replace the switch

Part Number 80-1230-9 6/08 25QC0700/QF0800Air-Cooled115/1/60 30 18.9230/1/50 20 8.8230/1/60 15 8.7Water-Cooled115/1/60 30 17.9230/1/50 20 8.4230/1/60

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250 Part Number 80-1230-9 6/08TOTAL SYSTEM REFRIGERANT CHARGENOTE: All ice machines are charged using R-404A refrigerant.ImportantThis information is

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Part Number 80-1230-9 6/08 251ChartsCycle Times/24-Hour Ice Production/Refrigerant Pressure ChartsThese charts are used as guidelines to verify correc

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252 Part Number 80-1230-9 6/08SN012A/SN020ASELF-CONTAINED AIR-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTION

Strona 172 - Yes Go to step 3

Part Number 80-1230-9 6/08 253QF0400A STAINLESS STEEL EVAPORATORSerial Numbers Prior to 110638713SELF-CONTAINED AIR-COOLEDCharacteristics will vary de

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254 Part Number 80-1230-9 6/08QF0400A BRONZE EVAPORATORSerial Numbers After 110638713SELF-CONTAINED AIR-COOLEDCharacteristics will vary depending on o

Strona 174 - FROM CONTROL BOARD

Part Number 80-1230-9 6/08 255SF0400ASELF-CONTAINED AIR-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir Te

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256 Part Number 80-1230-9 6/08SF0400WSELF-CONTAINED WATER-COOLEDCharacteristics will vary depending on operating conditions.Condenser Water Consumptio

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Part Number 80-1230-9 6/08 257SN0450ASELF-CONTAINED AIR-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir Te

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258 Part Number 80-1230-9 6/08SN0450WSELF-CONTAINED WATER-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir

Strona 178 - PROBE LIGHT

Part Number 80-1230-9 6/08 259SF0600ASELF-CONTAINED AIR-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir Te

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26 Part Number 80-1230-9 6/08Condensing UnitVoltagePhaseCycleMax. Fuse/CircuitBreakerMinimumCircuitAmpsRFC0985 used with SF0900C/SN0950CRemote Condens

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260 Part Number 80-1230-9 6/08SF0600WSELF-CONTAINED WATER-COOLEDCharacteristics will vary depending on operating conditions.Condenser Water Consumptio

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Part Number 80-1230-9 6/08 261SF0600NQUIETQUBE REMOTE AIR-COOLED Characteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir

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262 Part Number 80-1230-9 6/08SN0650ASELF-CONTAINED AIR-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir Te

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Part Number 80-1230-9 6/08 263SN0650WSELF-CONTAINED WATER-COOLEDCharacteristics will vary depending on operating conditions.Condenser Water Consumptio

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264 Part Number 80-1230-9 6/08SN0650NREMOTE AIR-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir Temperatur

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Part Number 80-1230-9 6/08 265QC0700ASELF-CONTAINED AIR-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir Te

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266 Part Number 80-1230-9 6/08QC0700WSELF-CONTAINED WATER-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir

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Part Number 80-1230-9 6/08 267QF0800ASELF-CONTAINED AIR-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir Te

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268 Part Number 80-1230-9 6/08QF0800WSELF-CONTAINED WATER-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir

Strona 189 - Speed Sensor

Part Number 80-1230-9 6/08 269SF900ASELF-CONTAINED AIR-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir Tem

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Part Number 80-1230-9 6/08 27ICE MACHINE HEAD SECTION WATER SUPPLY AND DRAINSPotable Water SupplyLocal water conditions may require treatment of the w

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270 Part Number 80-1230-9 6/08SF900WSELF-CONTAINED WATER-COOLEDCharacteristics will vary depending on operating conditions.Condenser Water Consumption

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Part Number 80-1230-9 6/08 271SF900C/RFC985 REMOTE AIR-COOLEDCharacteristics will vary depending on operating conditions. 24-HOUR ICE PRODUCTIONAir

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272 Part Number 80-1230-9 6/08SN950ASELF-CONTAINED AIR-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir Tem

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Part Number 80-1230-9 6/08 273SN950WSELF-CONTAINED WATER-COOLEDCharacteristics will vary depending on operating conditions.Condenser Water Consumption

Strona 195 - HPR SOLENOID

274 Part Number 80-1230-9 6/08SN950C/RFC985 QUIETQUBE REMOTE AIR-COOLEDCharacteristics will vary depending on operating conditions. 24-HOUR ICE PROD

Strona 196 - HPR VALVE

Part Number 80-1230-9 6/08 275SF1200ASELF-CONTAINED AIR-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir Te

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276 Part Number 80-1230-9 6/08SF1200WSELF-CONTAINED WATER-COOLEDCharacteristics will vary depending on operating conditions.Condenser Water Consumptio

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Part Number 80-1230-9 6/08 277SF1200C/RFC1285 REMOTE AIR-COOLEDCharacteristics will vary depending on operating conditions. 24-HOUR ICE PRODUCTIONAir

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278 Part Number 80-1230-9 6/08SN1250ASELF-CONTAINED AIR-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir Te

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Part Number 80-1230-9 6/08 279SN1250WSELF-CONTAINED WATER-COOLEDCharacteristics will vary depending on operating conditions.Condenser Water Consumptio

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28 Part Number 80-1230-9 6/08Drain ConnectionsFollow these guidelines when installing drain lines to prevent drain water from flowing back into the ic

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280 Part Number 80-1230-9 6/08SN1250C/RFC1285 REMOTE AIR-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir T

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Part Number 80-1230-9 6/08 281QF2200/RFC2085 REMOTE AIR-COOLEDCharacteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir Te

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282 Part Number 80-1230-9 6/08QF2300/RFC2385REMOTE AIR-COOLED Characteristics will vary depending on operating conditions.24-HOUR ICE PRODUCTIONAir Te

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Part Number 80-1230-9 6/08 283DiagramsWiring DiagramsThe following pages contain electrical wiring diagrams. Be sure you are referring to the correct

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284 Part Number 80-1230-9 6/08SN012/SN020 115/60/1 – 230/50/1Refer to Nameplate for Voltage RatingCOMPRESSORSTARTCAPACITORSTART1413111012RUNDUMPSOLENO

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Part Number 80-1230-9 6/08 285S MODEL FLAKE / NUGGET HEAD SECTIONS 115/60/1 – 230/50/1(49)(47)RCS(86)(48)L1(50)5214(46)(44)(45)CSR(53)(52)(92)(93)DUMP

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286 Part Number 80-1230-9 6/08QF0400 115/60/1 – 230/50/1(Diagram Shown in Freeze Cycle) Refer to Nameplate for Voltage RatingL1N(25)(90)(95)(65)RELAY

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Part Number 80-1230-9 6/08 287QC0700/QF0800 115/60/1 – 230/50/1115/60/1 after Serial Number 050200000230/50/1 after Serial Number 050100000(Diagram Sh

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288 Part Number 80-1230-9 6/08QC0700/QF0800 115/60/1 – 230/50/1115/60/1 before Serial Number 050200000230/50/1 before Serial Number 050100000(Diagram

Strona 211 - Cut-Out at Setpoint

Part Number 80-1230-9 6/08 289QC0700/QF0800 COMPRESSOR SECTION115/60/1 – 230/50/1(Diagram Shown in Freeze Cycle)Refer to Nameplate for Voltage Rating(

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Part Number 80-1230-9 6/08 29INSTALLING ON A DISPENSERNugget ice is soft and chewable. This characteristic makes this ice more difficult to dispense.

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290 Part Number 80-1230-9 6/08 QF2200 115/60/1 – 230/50/1(Diagram Shown in Freeze Cycle)Refer to Nameplate for Voltage RatingGROUNDRELAYK2RELAYK1RELAY

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Part Number 80-1230-9 6/08 291RFC2085 CONDENSING UNIT 230/60/1 – 230/50/1(Diagram Shown in Freeze Cycle)Refer to Nameplate for Voltage RatingGROUND(94

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292 Part Number 80-1230-9 6/08RFC2085 CONDENSING UNIT 208 - 230/60/3(Diagram Shown in Freeze Cycle)Refer to Nameplate for Voltage Rating(94)(74)(96)(9

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Part Number 80-1230-9 6/08 293QF2300 115/60/1 – 230/50/1(Diagram Shown in Freeze Cycle)Refer to Nameplate for Voltage RatingGROUNDRELAYK2RELAYK1RELAYK

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294 Part Number 80-1230-9 6/08RFC2385 CONDENSING UNIT230/60/1 – 230/50/1(Diagram Shown in Freeze Cycle)Refer to Nameplate for Voltage RatingGROUND(94)

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Part Number 80-1230-9 6/08 295RFC0985/RFC1285/RFC2385 CONDENSING UNIT208 - 230/60/3(Diagram Shown in Freeze Cycle)Refer to Nameplate for Voltage Ratin

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296 Part Number 80-1230-9 6/08Electronic Control BoardsS MODEL FLAKE/NUGGET CONTROL BOARDSNUGGET(RED)FLAKER(RED)HES1(GRN)HES2(GRN)CLEAN(YEL)MAINT.(RED

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Part Number 80-1230-9 6/08 297Control Board Lights#1 Nugget - Red, indicate the control is configured for nugget ice machines. #2 Flaker - Red, indica

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298 Part Number 80-1230-9 6/08Q MODEL FLAKE/CHIPLET CONTROL BOARDSCLEAN LIGHTFULL BIN LIGHTTEMP. SENSOR LIGHTCOMPRESSOR LIGHTWATER SOLENOID LIGHTWATER

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Part Number 80-1230-9 6/08 299Refrigeration Tubing SchematicsSN012/SN020DRIEREXPANSIONVALVEEVAPORATORHEAT EXCHANGERCOMPRESSORAIR CONDENSER

Strona 223 - Contamination Cleanup Chart

Safety NoticesAs you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this handbook. Disregarding the notices may

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30 Part Number 80-1230-9 6/08LINE SET REQUIREMENTSTraditional Remote Units OnlyQuietQube Remote Condensing Units OnlyIce MachineHead SectionCondenser

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300 Part Number 80-1230-9 6/08SF0400/SN0450/SF0600/SN0650Ev a p o r a t o rExpansionVa l veLiquid LineSolenoid ValveDrierAir CondenserCompressor

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Part Number 80-1230-9 6/08 301SF0900/SN0950/SF1200/SN1250Air CooledEva p or a t o rExpansionVa l veLiquid LineSolenoid ValveDrierRe ce i v e rAir Cond

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302 Part Number 80-1230-9 6/08SF0600/SN0650Remote Air Cooled RECEIVERCOMPRESSOREVAPORATORCONDENSERHEAD PRESSURE CONTROLCHECK VALVECHECK VALVEHEAT EXCH

Strona 228 - USING PINCH-OFF TOOL

Part Number 80-1230-9 6/08 303QF0400/QC0700/QF0800Air & Water CooledEXPANSIONVALVEEVAPORATORDRIERCONDENSER(AIR OR WATER)COMPRESSORSV3082RECEIVER(Q

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304 Part Number 80-1230-9 6/08RFC2085Remote Air CooledEVAPORATORDRIERCONDENSERCOMPRESSORSUCTION LINE FILTERTXVLLSVHEAD PRESSURE CONTROL VALVEHEAT EXCH

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Part Number 80-1230-9 6/08 305RFC985/RFC1285/RFC2185/RFC2385Remote Air CooledEVAPORATORDRIERCONDENSERCOMPRESSORSUCTION LINE FILTERTXVLLSVHEAD PRESSURE

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306 Part Number 80-1230-9 6/08This Page Intentionally Left Blank

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Manitowoc Foodservice2110 South 26th Street, P.O. Box 1720Manitowoc, WI 54221-1720, USAPh: 920-682-0161 Fax: 920-683-7589Visit us online at: www.mani

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Part Number 80-1230-9 6/08 31• Maximum total amount of tubing is 100’ (30.5 M)• Maximum height condenser or condensing unit can be above ice machine i

Strona 235 - Evaporator Re-Build Kits

32 Part Number 80-1230-9 6/08This Page Intentionally Left Blank

Strona 236 - CONTENTS OF THE RE-BUILD KIT:

Part Number 80-1230-9 6/08 33Component IdentificationICE MACHINE HEAD SECTIONS Model Flake/Nugget MachinesAIR BAFFLECOMPRESSORGEARMOTORELECTRICALENTRA

Strona 237 - SPLINE HUB AND KEY STOCK

34 Part Number 80-1230-9 6/08ICE CHUTECOVERCONTROL BOXTOGGLESWITCHCONTROLBOARDGEARMOTORWATERRESERVOIRHALL EFFECT SWITCHEVAPORATORWATERRESERVOIRWATERDU

Strona 238

Part Number 80-1230-9 6/08 35QF800/QC700CONDENSER FAN MOTORICE/OFF/CLEANTOGGLE SWITCHICE CHUTECLEANING SOLUTION FILLHOLEWATER LEVEL PROBEDUMP VALVE

Strona 239 - EVAPORATOR REASSEMBLY

36 Part Number 80-1230-9 6/08QF400WATER LEVEL PROBESWATER FLOAT VALVE COILEVAPORATORGEAR MOTOR / GEAR BOX ASSEMBLYICE/OFF/CLEANTOGGLE SWITCHCONDESER F

Strona 240

Part Number 80-1230-9 6/08 37MaintenanceMaintenance procedures or failures due to a lack of maintenance are not covered by the warranty.Manitowoc Ice

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38 Part Number 80-1230-9 6/08Cleaning/Sanitizing ProcedureThis procedure must be performed a minimum of once every six months:• All ice must be remove

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Part Number 80-1230-9 6/08 39EXTERIOR CLEANINGClean the area around the ice machine as often as necessary to maintain cleanliness and efficient operat

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NOTE: Text set off as a Note provides you with simple, but useful, extra information about the procedure you are performing.Read These Before Proceedi

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40 Part Number 80-1230-9 6/08CLEANING THE CONDENSERAir-Cooled CondenserA dirty condenser restricts airflow, resulting in excessively high operating te

Strona 245

Part Number 80-1230-9 6/08 41Water-Cooled Condenserand Water Regulating Valve Symptoms of restrictions in the condenser water circuit include:• Low ic

Strona 246

42 Part Number 80-1230-9 6/08MANITOWOC’S CLEANING TECHNOLOGYManitowoc Flake/Nugget Ice Machines include technology that allows the initiation and comp

Strona 247 - Component Specifications

Part Number 80-1230-9 6/08 43Heavily Scaled Cleaning ProcedurePerform this procedure if you have some or all of these symptoms.• Grinding, popping or

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44 Part Number 80-1230-9 6/08S MODEL NUGGET/FLAKE MACHINESPreventative MaintenanceIce machine cleaner is used to remove lime scale or other mineral de

Strona 249

Part Number 80-1230-9 6/08 45Step 3 The ice machine will automatically time out a series of flush and rinse cycles, and then stops. This entire cycl

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46 Part Number 80-1230-9 6/08Changing toggle switch position during clean cycle:1. Less than 60 seconds into Clean cycle - The Clean cycle will end wh

Strona 251 - Refrigerant Pressure Charts

Part Number 80-1230-9 6/08 47Procedure to Clean Heavily Scaled Flake/Nugget Ice MachinesIce machines that are heavily scaled or have not been cleaned

Strona 252 - SELF-CONTAINED AIR-COOLED

48 Part Number 80-1230-9 6/08Step 1 Turn on the water supply to the ice machine. Step 2 Move the toggle switch to the ICE position. The compressor

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Part Number 80-1230-9 6/08 49Cleaning ProcedureIce machines that are heavily scaled or have not been cleaned on a regular basis will need to run the H

Strona 254 - QF0400A BRONZE EVAPORATOR

Part Number 80-1230-9 6/08 5Table of ContentsGeneral InformationModel Numbers . . . . . . . . . . . . . . . . . . 9How to Read a Model Number . . . .

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50 Part Number 80-1230-9 6/08Step 6 Refer to chart and premix the correct solution of cleaner and cool water for your model ice machine.Step 7 Rem

Strona 256 - Condenser Water Consumption

Part Number 80-1230-9 6/08 51Sanitizing ProcedureIce machine sanitizer is used to remove algae or slime. It is not used to remove lime scale or other

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52 Part Number 80-1230-9 6/08Step 8 Move the toggle switch to the ICE position. The compressor will energize and produce ice with the sanitizing sol

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Part Number 80-1230-9 6/08 53COMPONENT DISASSEMBLY FOR CLEANING AND SANITIZINGSF400/SN450/SF600/SN650/SF900/SN950/SF1200/SN1250The ice machine must be

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54 Part Number 80-1230-9 6/081. Disconnect the water supply.2. Reconnect the main power supply to the ice machine.3. Place toggle switch in the clean

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Part Number 80-1230-9 6/08 555. Lift out ice damper.6. Lift out ice strainer ramp.

Strona 261 - QUIETQUBE REMOTE AIR-COOLED

56 Part Number 80-1230-9 6/087. Loosen ice chute hose clamp.8. Disconnect ice chute drain.9. Lift up on ice chute to remove. ICE CHUTE DRAIN AND HOSE

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Part Number 80-1230-9 6/08 5710. The ice chute can be cleaned in place. If complete removal is desired use a phillips screwdriver to remove the Hall E

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58 Part Number 80-1230-9 6/0812. Remove water reservoir cover by pushing up on cover to snap off. The water reservoir can be cleaned in place.

Strona 264 - REMOTE AIR-COOLED

Part Number 80-1230-9 6/08 5913. Mix a solution of cleaner and warm water. Depending upon the amount of mineral buildup, a larger quantity of solution

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6 Part Number 80-1230-9 6/08OperationS Model Nugget/Flake Machines . . . . 115Q Model Flake/Chiplet Machines . . . . 119QF2200 . . . . . . . . . .

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60 Part Number 80-1230-9 6/0817. Use 1/2 of the sanitizer/water solution to sanitize all removed components. Use a cloth or sponge to liberally apply

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Part Number 80-1230-9 6/08 61SN012/SN0201. Turn off water supply to ice machine.2. Place toggle switch in the clean position for 30 seconds to drain w

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62 Part Number 80-1230-9 6/086. Remove front cover.A. Lift up on front cover. B. Pull forward to disengage keyhole slots.7. Remove side panels.

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Part Number 80-1230-9 6/08 638. Remove ice chute coverA. Turn the two thumbscrews 1/4 turn. B. Lift to remove cover.LOOSEN SCREWS

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64 Part Number 80-1230-9 6/089. Lift out ice damper.

Strona 271 - SF900C/RFC985

Part Number 80-1230-9 6/08 6510. Lift out ice strainer ramp.

Strona 272 - 24-HOUR ICE PRODUCTION

66 Part Number 80-1230-9 6/0811. Turn ice wiper counterclockwise to remove.

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Part Number 80-1230-9 6/08 6712. Loosen ice chute hose clamp.13. Disconnect ice chute drain.ICE CHUTE HOSE CLAMPICE CHUTE DRAIN

Strona 274 - SN950C/RFC985

68 Part Number 80-1230-9 6/0814. Lift up on ice chute to remove. The ice chute must be removed before the bin cover can be removed.

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Part Number 80-1230-9 6/08 6915. The ice chute can be cleaned in place. If complete removal is desired use a phillips screwdriver to remove the Hall E

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Part Number 80-1230-9 6/08 7Component SpecificationsMain Fuse . . . . . . . . . . . . . . . . . . . . . . 247Bin Switch . . . . . . . . . . . . . .

Strona 277 - SF1200C/RFC1285

70 Part Number 80-1230-9 6/0816. Remove three thumbscrews, then remove bin cover.REMOVE THUMBSCREWS

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Part Number 80-1230-9 6/08 7117. Remove agitator bar. • SN012 - Remove the thumbscrew and lift off. • SN020 - Unscrew the upright agitator bar.NOTE: B

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72 Part Number 80-1230-9 6/0818. Remove ice deflector.A. Remove the two thumbscrews.B. Lift the ice deflector out.REMOVE THUMBSCREW

Strona 280 - SN1250C/RFC1285

Part Number 80-1230-9 6/08 7319. Remove ice dispensing wheel by lifting straight out.

Strona 281 - QF2200/RFC2085

74 Part Number 80-1230-9 6/0820. Water Reservoir Cover RemovalA. Push up on cover to snap off.21. Mix a solution of cleaner and warm water. Depending

Strona 282 - QF2300/RFC2385

Part Number 80-1230-9 6/08 7523. While components are soaking clean all foodzone surfaces of the bin. Rinse all areas thoroughly with clean water.24.

Strona 283 - Diagrams

76 Part Number 80-1230-9 6/08Water Dump Valve - All ModelsThe water dump valve normally does not require removal for cleaning. To determine if removal

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Part Number 80-1230-9 6/08 774. Remove the tubing from the dump valve by twisting the clamps off.5. Remove the valve body from mounting bracket by twi

Strona 285 - 115/60/1 – 230/50/1

78 Part Number 80-1230-9 6/08QF0400Preventative Maintenance Cleaning ProcedureStep 1 Set the toggle switch to the OFF position. Open bin door and r

Strona 286 - QF0400 115/60/1 – 230/50/1

Part Number 80-1230-9 6/08 79NOTE: Periodic cleaning must be performed on adjacent surface areas not contacted by the water distribution system.Manito

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8 Part Number 80-1230-9 6/08SN1250A . . . . . . . . . . . . . . . . . . . . . . 278SN1250W . . . . . . . . . . . . . . . . . . . . . . 279SN1250C/R

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80 Part Number 80-1230-9 6/08Cleaning ProcedureQF400Step 1 Set the toggle switch to the OFF position. Open bin door and remove the 2 thumbscrews an

Strona 289 - 115/60/1 – 230/50/1

Part Number 80-1230-9 6/08 81NOTE: Periodic cleaning must be performed on adjacent surface areas not contacted by the water distribution system.Manito

Strona 290 - QF2200 115/60/1 – 230/50/1

82 Part Number 80-1230-9 6/08Sanitizing ProcedureQF400Ice machine sanitizer is used to remove algae or slime. It is not used to remove lime scale or o

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Part Number 80-1230-9 6/08 83Step 5 Wait 45 seconds until the Dump Valve light de-energizes and the Water Level Probe light energizes. Fill the wate

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84 Part Number 80-1230-9 6/08Procedure to Clean Heavily Scaled Ice MachinesQF400Step 1 Remove all ice from the bin.Step 2 Remove front and top cov

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Part Number 80-1230-9 6/08 85Removal of Parts for Cleaning and SanitizingQF4001. Turn off the water supply to the ice machine at the water service val

Strona 294 - 230/60/1 – 230/50/1

86 Part Number 80-1230-9 6/08Water Level Probe Removal1. Place the toggle switch in the OFF position, turn off the water supply and disconnect electri

Strona 295 - 208 - 230/60/3

Part Number 80-1230-9 6/08 87Float Valve Removal1. Place the toggle switch in the OFF position, turn off the water supply and disconnect electrical po

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88 Part Number 80-1230-9 6/08Ice Diverter Removal1. Place the toggle switch in the OFF position, turn off the water supply and disconnect electrical p

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Part Number 80-1230-9 6/08 89Bin Door RemovalDoor removal allows easier access for cleaning and sanitizing.1. Disconnect the electrical power to the i

Strona 298

Part Number 80-1230-9 6/08 9General InformationMODEL NUMBERSHead Section Models Remote Condenser ModelsSelf-Contained Air-CooledSelf-Contained Water-C

Strona 299 - SN012/SN020

90 Part Number 80-1230-9 6/08Cabinet Removal1. Remove all ice from bin and disconnect power.2. Remove thumbscrews and evaporator panel.3. Remove three

Strona 300 - SF0400/SN0450/SF0600/SN0650

Part Number 80-1230-9 6/08 91Water Dump ValveThe water dump valve normally does not require removal for cleaning. To determine if removal is necessary

Strona 301 - Air Cooled

92 Part Number 80-1230-9 6/08Dump Valve DisassemblyMOUNTING BRACKETNYLON WASHERSPRINGPLUNGERDIAPHRAMVALVE BODYCOIL

Strona 302 - Remote Air Cooled

Part Number 80-1230-9 6/08 93QC0700/QF0800/QF2200/QF2300Preventative Maintenance Cleaning ProcedureStep 1 Remove front and top covers and set the to

Strona 303 - Air & Water Cooled

94 Part Number 80-1230-9 6/08NOTE: Periodic cleaning must be performed on adjacent surface areas not contacted by the water distribution system.Manito

Strona 304

Part Number 80-1230-9 6/08 95Cleaning Procedure QC0700/QF0800/QF2200/QF2300Ice machine cleaner is used to remove lime scale or other mineral deposits.

Strona 305

96 Part Number 80-1230-9 6/08Step 7 Wait 45 seconds until the Dump Valve light de-energizes and the Water Level Probe light energizes. Add the prope

Strona 306

Part Number 80-1230-9 6/08 97Sanitizing Procedure QF0800/QC0700/QF2200/QF2300Ice machine sanitizer is used to remove algae or slime. It is not used to

Strona 307

98 Part Number 80-1230-9 6/08Step 5 Wait 45 seconds until the Dump Valve light de-energizes and the Water Level Probe light energizes. Fill the wate

Strona 308

Part Number 80-1230-9 6/08 99Procedure to Clean Heavily Scaled Ice Machines QC0700/QF0800/QF2200/QF2300Step 1 Remove all ice from the bin.Step 2 R

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